Projects
Transforming Zinc Refinery Operations: Implementing an Automated Cathode Transfer System
by Bill Torrens, General Manager EPCM Automation
EPCM has recently completed a project aimed at enhancing the operations of one of North America’s largest zinc refineries through the development of an Automated Cathode Transfer System. By automating cathode handling, this initiative seeks to increase production, optimize efficiency, and improve safety. This project aligns with EPCM’s vision to help clients solve their most challenging problems.
Efficiency and Safety
The primary goal is to automate cathode handling to improve crane availability. The refinery’s existing operations are constrained by the overhead crane. By automating the cathode movement from one station to the next, the crane is no longer the limiting factor. As a result, production and maintenance availability increases.
Scope and Key Components
The project scope includes:
- Review the current state.
- Evaluate options for material handling, such as gantries, conveyors, robotics, and more.
- Develop a strategy for automatic cathode rejection/insertion.
- Develop an optimized design for new equipment and infrastructural modifications.
- Prepare a detailed report encompassing technical, financial, and scheduling aspects of the proposed solution.
About EPCM
At The EPCM Group, we specialize in solving our clients’ most difficult operational challenges with single-source, life-cycle solutions. For over 40 years, we’ve helped industry leaders around the world with integrated solutions, including engineering consulting, automation, spare parts, supply, and service. For more information on this groundbreaking project and others, visit our website: www.epcm.com
